Engineer reviewing custom LED lighting components at LEDFlex manufacturing facility

Beyond Manufacturing

LEDFlex delivers more than lighting systems, we engineer complete solutions. From early concept and custom design to technical testing and on-site commissioning, our services ensure every project is supported with precision, transparency, and technical excellence. Discover how we go beyond products to become a true partner in bringing architecture to light.

Engineers reviewing architectural lighting layout during consultation and briefing at LEDFlex

Consultation & Briefing |

Defining the Intent

Projects commence with a structured brief. Lighting intent is defined spatial and architectural parameters analysed, and performance specifications aligned. The outcome is a technical framework that underpins design development and execution.

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Designer developing LED lighting system schematics during concept and product development at LEDFlex

Concept & Product Development |

System Design

Defined requirements are engineered into a buildable system. Product design establishes form and finish; 3D modelling resolves tolerances and junction details; system design specifies control topology, load distribution, and power architecture; electrical schematics complete the integration package

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Engineer operating 3D printing equipment during LED lighting prototype testing at LEDFlex

Prototyping |

Testing Ideas in Form

Design intent is stress-tested through physical prototypes. Using tools such as 3D printing, laser cutting and CNC milling, we create tangible samples that replicate both geometry and surface quality. These allow designers to evaluate materiality, colour rendition, and performance before investment in full-scale production.

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Engineer conducting performance validation using lighting fatigue testing equipment at LEDFlex

Testing |

Validating Design & Performance

Post-prototype, luminaires undergo rigorous validation against design intent and performance criteria. Tests including thermal, UV, tensile, mechanical, and ingress are conducted, while full-scale mock-ups replicate site conditions to assess light quality, optics, and detailing. Findings inform final refinements before manufacturing.

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CNC machining process manufacturing precision LED lighting components at LEDFlex

Manufacturing |

Engineering at Scale

Following testing, designs move to production. CNC machining, aluminium extrusion, and metalwork deliver precise components. PCB fabrication, enclosure production, and rack assembly ensure alignment with approved specifications and performance requirements. At this stage, concepts are realised as finished components, ready for commissioning.

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Engineer configuring and testing LED lighting control systems during commissioning at LEDFlex

Commissioning |

Realising the Design on Site

Commissioning aligns the installed system with project requirements. Control systems are activated, configured, and programmed for dynamic scenes, pixel control, or BMS integration. Each installation is inspected and tested to verify reliability, uniformity, and performance, ensuring the final delivery matches the design.

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Technical Projects Team

Hansel Pagubo

Project Manager

Ahmed Tantawy

Project Engineer

Special Projects Team

Marco Boi

Project Manager

Nadezda Smorodina

Project Manager

Negin Azimi

Project Coordinator

James Holden

Project Engineer

Suspense
Suspense Oslo, Norway
Khaos, ATH
Khaos, ATH Fornebu, Norway
Delta
Delta Oslo, Norway

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